+91 85959 53580info@astutesynergies.com
Palwal, Haryana · India
Performance · Quality · Reliability

Our Technology

Advanced membrane technology and a complete pre-treatment line that filter and upgrade biogas efficiently — reducing methane loss and operational costs.

Performance

Engineered for maximum gas yield and 97%+ methane purity at the outlet.

Quality

European design standards, precision fabrication and documented inspection at every stage.

Reliability

Robust machines built for 24×7 duty in demanding agri-residue CBG plants.

0%+
Methane purity at outlet
2–0%
Methane loss (vs ~10% conventional)
0%
Lower plant setup cost
8–0 yrs
Membrane operating life
How it works

From bale to biomethane

Our machines form a continuous line through every stage of a CBG plant.

DebalerAdvanced bale-opening technology enabling seamless biomass preparation and material flow..
Feedstock Pre-treatment
ShredderPrecision size-reduction system designed for optimized feedstock utilization and efficiency..
Feedstock Pre-treatment
Ribbon MixerHigh-performance mixing solution ensuring uniform feedstock consistency and process stability..
Feedstock Pre-treatment
ExtruderEnhances biomass digestibility.
Feedstock Pre-treatment
Walking FloorAutomated bulk material handling system for uninterrupted.
Feeding
Liquid Feeding SystemCreates uniform slurry.
Feeding
Paddle AgitatorEnsures superior mixing.
Digestion
Gas Purification SystemDelivers 97%+ methane purity with lower losses and higher efficiency..
Gas Upgrading
BioCNGCompressed, vehicle-grade biomethane ready for retail outlets.
Output
Containerised biogas upgrading unit
How does it work?Biogas upgradation explained
FAQ

How does biogas upgradation work?

A biogas upgrading system removes CO₂, moisture, H₂S and other impurities from raw biogas so that it reaches the methane content required for Compressed Biogas (CBG / BioCNG). The upgraded gas can be used as vehicle fuel or injected into the gas grid.

Our two-stage hollow fibre membrane approach reduces methane loss from around 10% in conventional systems to just 2–3%, while delivering 97%+ methane purity. The membranes have an operational life of 8–10 years.

Biomethane is a renewable, drop-in replacement for fossil CNG. It turns agricultural and organic waste into clean fuel, lowers greenhouse-gas emissions, reduces import dependence and creates income for farmers through feedstock supply.

Our pre-treatment line — debaler, shredder, ribbon mixer and extruder — is designed for baled agricultural residues such as paddy straw, along with other organic feedstocks used in Indian CBG plants.
Modern technologies

Leading innovations in biogas upgrading

Astute Synergies is at the forefront of biogas technology, offering state-of-the-art membrane solutions for biogas upgrading. Our systems deliver high methane yield and efficiency, ensuring maximum value and sustainability for your biogas projects.

See Upgrading Components
Gas purification system render
After-sales services

We keep your plant performing

Service

System Cleaning

Scheduled cleaning of filters, heat exchangers and gas trains to keep performance at design levels.
Service

Maintenance

Preventive and breakdown maintenance by trained engineers with genuine spares support.
Service

Calibration

Calibration of analysers, sensors and control systems for accurate, compliant operation.
Let’s build together

Transform your biogas project with us

Whether you’re looking for innovative engineering solutions, strategic manufacturing partnerships, or technology-driven industrial capabilities, Astute Synergies is ready to collaborate.

Get In Touch Call Us